Bending the metal rods to get the exact curves I wanted was challenging. Also, as the round form of the rods make it hard to hold together, I needed a second pair of hands to help me hold it while I used the torch to weld it together.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgjC_KQekVQNuiUPag6T3pkfR5DSqWS18Xgx-fWB1tzY07P_MkER6EgWuNu3Hypi4TPVUHLV8u4g2tYTjleOOBDCBQoRVnQwWywz4Bwj24YdO9H6s4M1cWsC67yUd6_9-pz7bF6GZkyWXs/s400/structure01.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjZ-OuqhcmULmt7yrRCxun-aUrUa0dW28uC_eW4cw_crgr6-sEVNjWoLyPh71Qxoyxf8d0KfmkRzjHNXCsXuUTtUHBiMcdGPeXzmgA6PWaaVq7lxPj_7NiIupv6vwf9ulGtUAACi0jL00Q/s400/structure02.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgJoGxUv6TOg8N2tbbcy3CTGgqHi5yBg84o4JoSJPk4fT4duy7tAilhPLYwLOhACZQuL_zpviL_K9zJrLbGqWExNwNFVZdhEZu1Hr3BfnLAXKVXH58azrH5F3Ek6CmC8R7IQ8r4uwUvbHs/s400/structure03.jpg)
Now time for the waves! Experimenting with paper a little bit.. I did not want to waste the usage of the metal, even though I had extra. Using Bristol board, I cut a sample shape. At first I was planning to trace the shape exactly, but I found it easier to free-hand the design.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjDOghepBpBpiiGYwpl1kVB0rC1HaJQIHfnXqluwVYpqR_lqWzm057hZsj2bEhblYj2HeA4z4Rr_8NTIoErS0wVQ3WGal3fNIyzwzUIxQzuYCUPDGlJDwuIQuRWdx1OkEHL4sBfRe7RAfc/s400/structure04.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgXIKF6wlRbUAtZ1ovAuzWHdxjsfHh9dj_ZVzXS9PnuLkyvZqWboLwo0qaCOejLRY2uh7qhIa776NF5ha84OWaX7XeefUZSBbQR-z-0aw7SPsHCruY3qXJcZ7_QUP2llZTBpRAAj7uHgi4/s400/structure05.jpg)
With Mike's help, I learnt how to use the plasma cutter!
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiGoKlmTHq6ZXiJXK8UcujtPwPx64Ir8DRg_T1ukvJpqp_PdG5ZCfn-X8XIOqQqBa8IZ47E1bGjh6U1Ve6jSj19W7eeE3CWkT6Ia3byzk-l6JIyCydUxQ5CI4Gmr4ZJZypxe1BGCWwuBxs/s400/PlasmaCutter.jpg)
The first few tries came out terrible...
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjfWAWDRsWRGyDICvekhlea0T8aFKRxXLHUoF0eEqJC-mw4Wl6Km9eZxJbcHrPwukXG092A4luJZiGhcelmMsexfTKAao5xl-O6NaTKcgpTCDw2qdz4rjMFeArFkOGFjhRs98nUUbed_gk/s400/structure06.jpg)
... but after switching to the other machine with a better tip, the cuts became much more smooth.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjuBSrMWrxayc9JDBDZzOaOYyFczfirevI2XF_8L0XGZjU13UUfkALDGij4lpq9zIZtdrMHz1bFWQkQcLSqIZn5PXqCqxSbJzD-IaexYZ-T7ioIs6wW-nVz-kSRsjUZY44TnSoJKmP1ud8/s400/structure07.jpg)
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgxIaNhekOqde04ypzPXCDi_sFPRhks0U9X7K_-L-KNl1bMVeLvPoS_6psLa9eb7DncYj0k6NRkP3yQNSuzQj4Ye9UK38Yl2vGSMCkDq6qGAupXOrBFxnAqCJclzj5n3WkohrsOTpd2cR8/s400/structure08.jpg)
before polishing and after polishing the metal.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjMzbeihimyKqKew87eHAMmbSpsoUEUqSxPFU4hnOuwktmgcNRulSfqphFIgwDE8BDItrASieo4IVTVal2-1V3IJX8Ut3H9b4I0Ar87FiItaLiif75gjmCEDR320q3qnNQrWJ1hamSXBBs/s400/structure09.jpg)
note to self: don't wear rubber-soled shoes when dealing with hot metal..
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiaV_o9Ys0N3f357BN3pojNzMzaAV7Dgelm1P4yr4IBSBI6mamWDXZkglb-3K3Q3GhXAE0M3Y0wGtqgZegY-rueEtDZPLsyzhMJzztQYeCyxrkcNKd-srs5jQW9ZNXdyDvTFxx6IPZ6Wb8/s400/shoe.jpg)
Did not take photos of attaching the waves to the main structure..which was also a struggle because again, due to the round edges of the rods, it was hard to hold together.
It came out alright, and again, I feel that if I had cut one more piece, it would be more complete.
overall, even though it came out quite different from the sketch, the piece turned out pretty well and I was able to utilize many of the workshop's metal tools.
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